一、概述Outline
QJ(N/T)Z型氣動偏心旋轉(zhuǎn)調(diào)節(jié)閥(或稱凸輪撓曲調(diào)節(jié)閥)由偏心旋轉(zhuǎn)閥,氣動執(zhí)行機(jī)構(gòu)、閥門定位器、手輪機(jī)構(gòu)組成。
產(chǎn)品特點如下:
1.閥座磨損小,使用壽命長:球面閥芯回旋中心不與閥桿旋轉(zhuǎn)軸同心,可減少閥座磨損,延長控制閥壽命;
2.泄漏量?。洪y芯和閥座關(guān)閉時,閥芯繞臂在執(zhí)行機(jī)構(gòu)推力作用下產(chǎn)生微小彈性變形及彈性漲緊力,使閥芯與閥座更加緊密牢固,大大地減小泄漏量;
3.執(zhí)行機(jī)構(gòu)所需扭矩比球閥,蝶閥的小:該產(chǎn)品綜合了單座閥、球閥、蝶閥等控制閥的優(yōu)點,具有閥體流路簡單,流阻小、額定流量系數(shù)大,可調(diào)比大、泄漏量小,密封性能好及體積小,重量輕等特點,可廣泛應(yīng)用于石油石化,冶金,醫(yī)藥等行業(yè)的控制系統(tǒng)中。
二、結(jié)構(gòu)原理Structure principle
氣動偏心旋轉(zhuǎn)閥閥芯,閥桿作旋轉(zhuǎn)運動,所以調(diào)節(jié)閥在工作過程中所受摩擦力很小,當(dāng)閥芯和閥座相接觸關(guān)閉時,閥芯繞臂在執(zhí)行機(jī)構(gòu)推力作用下產(chǎn)生微小彈性變形及彈性漲緊力,使閥芯與閥座接觸更加緊密牢固,因此偏心旋轉(zhuǎn)閥泄漏量很小。同時關(guān)閉閥門所需的執(zhí)行機(jī)構(gòu)推力與球閥、蝶閥相比要小。另外在閥芯與上,下導(dǎo)向之間留有一定的間隙以確保閥芯能自動對中。
在偏心旋轉(zhuǎn)閥產(chǎn)品中,省去了閥蓋這一單獨零件,閥蓋與閥體鑄成一體,由于閥蓋較長,有足夠的散熱面積,故偏心旋轉(zhuǎn)閥的使用溫度為-40~+350℃。
三、主要技術(shù)參數(shù)和性能指標(biāo)The main technical parameters and performance indicators
1.主要技術(shù)參數(shù)Main technical parameters
公稱通徑mm |
25 |
40 |
50 |
80 |
100 |
150 |
200 |
250 |
300 |
|||||||||||||||||||
流量系數(shù)Kv |
4.8 |
7.2 |
12 |
10.4 |
15.6 |
26 |
17 |
25 |
43 |
46 |
69 |
115 |
78 |
118 |
196 |
171 |
156 |
428 |
290 |
436 |
726 |
444 |
666 |
1111 |
598 |
898 |
1496 |
|
固有流量特性 Inherent flow characteristic |
近似線性(對數(shù)、線性等特性必須配用閥門定位器) Approximay linear (logarithmic, linear and other features must be equipped with valve positioner) |
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公稱壓力MPa |
PN1. 6、 6. 4; ANSI 150、 300 、600 |
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額定行程 Rated travel |
轉(zhuǎn)角50℃ Corner 50 ℃ |
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工作溫度 Temperature℃ |
-40~+350 |
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可調(diào)比 Adjustable ratio |
100:1 |
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執(zhí)行機(jī)構(gòu) Executive body |
滾動膜片式 Rolling Diaphragm |
DL1 |
DL2 |
DL3 |
||||||||||||||||||||||||
氣動活塞式 Pneumatic piston |
PL1 |
PL2 |
PL3 |
PL4 |
||||||||||||||||||||||||
連接形式 Connection form |
對夾式(管道法蘭JB/T79. 2-94) Wafer (pipe flange JB/T79. 2-94) |
2.性能指標(biāo)Performance indicators
項 目Item |
帶定位器With locator |
||
基本誤差% Basic error% |
±2.0 |
||
回 差% Differential% |
2.0 |
||
死 區(qū)% Dead% |
0.8 |
||
始終點偏差% Always point deviation% |
氣 開 Open air |
始點 Starting point |
±2.0 |
終點End |
|||
氣 關(guān) Gas off |
始點 Starting point |
||
終點End |
|||
額定轉(zhuǎn)角偏差% Rated angle deviation% |
+2.5 |
||
允許泄漏量L/h Allowable leakage L / h |
ANSI B16 104 IV(硬密封)、VI(軟密封) ANSI B16 104 IV (seal), VI (soft seal) |
四、允許壓差Permissible differential pressure
1.硬密封結(jié)構(gòu)Seal structure
閥體口徑(mm) |
Kv |
氣開流開式 Open-air open flow |
氣開流關(guān)型或氣關(guān)流開型 Open flow gas shut off gas flow-type or open type |
|||||||||||
氣源壓力Air pressure |
||||||||||||||
|
|
|
0.14 |
0.18 |
0.21 |
0.25 |
0.28 |
0.32 |
0.35 |
0.39 |
0.42 |
0.46 |
0.49 |
0.53 |
25 |
12 |
7.0 |
7.0 |
— |
— |
— |
— |
— |
|
|
|
|
|
|
4.8 |
10.2 |
10.2 |
— |
— |
— |
— |
— |
|
|
|
|
|
|
|
40 |
26 |
4.7 |
3.0 |
5.6 |
— |
— |
— |
— |
|
|
|
|
|
|
10.4 |
9.8 |
6.3 |
10.2 |
— |
— |
— |
— |
|
|
|
|
|
|
|
50 |
43 |
2.5 |
1.6 |
3.5 |
4.2 |
— |
— |
|
|
|
|
|
|
|
17 |
5.2 |
3.3 |
7.0 |
7.0 |
— |
— |
|
|
|
|
|
|
|
|
80 |
115 |
2.0 |
1.3 |
2.7 |
4.2 |
— |
— |
— |
|
|
|
|
|
|
46 |
4.5 |
2.8 |
6.1 |
7.0 |
— |
— |
— |
|
|
|
|
|
|
|
100 |
196 |
1.0 |
0.63 |
1.4 |
2.2 |
3.1 |
3.9 |
4.1 |
|
|
|
|
|
|
78 |
2.2 |
1.4 |
3.0 |
4.9 |
6.8 |
7.0 |
7.0 |
|
|
|
|
|
|
|
150 |
428 |
0.63 |
|
|
0.35 |
0.91 |
1.4 |
2.1 |
2.5 |
3.1 |
3.7 |
4.2 |
— |
— |
— |
|
|
0.35 |
0.91 |
1.4 |
2.1 |
2.5 |
3.1 |
3.7 |
4.2 |
— |
— |
||
— |
|
|
0.35 |
0.91 |
1.4 |
2.1 |
— |
— |
— |
— |
— |
— |
||
171 |
1.4 |
|
|
0.77 |
2.0 |
3.2 |
4.4 |
5.6 |
6.8 |
7.0 |
— |
— |
— |
|
— |
|
|
0.77 |
2.0 |
3.2 |
4.4 |
5.6 |
6.8 |
7.0 |
— |
— |
— |
||
— |
|
|
0.77 |
2.0 |
3.2 |
3.5 |
— |
— |
— |
— |
— |
— |
||
200 |
726 |
0.32 |
|
|
0.18 |
0.42 |
0.7 |
1.0 |
1.3 |
1.5 |
1.8 |
2.1 |
2.4 |
2.5 |
— |
|
|
0.18 |
0.42 |
0.7 |
1.0 |
1.3 |
— |
— |
— |
— |
— |
||
— |
|
|
0.18 |
0.42 |
0.63 |
— |
— |
— |
— |
— |
— |
— |
||
436 |
0.49 |
|
|
0.28 |
0.7 |
1.1 |
1.5 |
2.0 |
2.4 |
2.8 |
3.2 |
3.7 |
3.9 |
|
— |
|
|
0.28 |
0.7 |
1.1 |
1.5 |
2.0 |
— |
— |
— |
— |
— |
||
— |
|
|
0.28 |
0.7 |
1.0 |
— |
— |
— |
— |
— |
— |
— |
||
290 |
0.77 |
|
|
0.42 |
1.1 |
1.8 |
2.5 |
3.2 |
3.9 |
4.5 |
5.2 |
5.9 |
6.3 |
|
— |
|
|
0.42 |
1.1 |
1.8 |
2.5 |
3.2 |
— |
— |
— |
— |
— |
||
— |
|
|
0.42 |
1.0 |
1.5 |
— |
— |
— |
— |
— |
— |
— |
2.硬密封結(jié)構(gòu)Seal structure
閥體口徑 (mm) |
Kv |
氣開流開式 Open-air open flow |
氣開流關(guān)型或氣關(guān)流開型 Open flow gas shut off gas flow-type or open type |
||||||||||
氣源壓力Air pressure |
|||||||||||||
|
|
|
0.14 |
0.18 |
0.21 |
0.25 |
0.28 |
0.32 |
0.35 |
0.39 |
0.42 |
0.46 |
0.49 |
25 |
12 |
5.6 |
5.6 |
— |
— |
— |
— |
— |
|
|
|
|
|
4.8 |
7.0 |
7.0 |
— |
— |
— |
— |
— |
|
|
|
|
|
|
40 |
26 |
3.5 |
1.6 |
4.9 |
— |
— |
— |
— |
|
|
|
|
|
10.4 |
7.0 |
3.7 |
7.0 |
— |
— |
— |
— |
|
|
|
|
|
|
50 |
43 |
1.8 |
0.7 |
2.6 |
4.2 |
— |
— |
|
|
|
|
|
|
17 |
3.7 |
1.6 |
5.3 |
7.0 |
— |
— |
|
|
|
|
|
|
|
80 |
115 |
1.4 |
0.62 |
2.1 |
3.5 |
— |
— |
— |
|
|
|
|
|
46 |
3.4 |
1.6 |
4.8 |
5.6 |
— |
— |
— |
|
|
|
|
|
|
100 |
196 |
0.7 |
0.25 |
1.1 |
1.8 |
2.6 |
3.4 |
3.5 |
|
|
|
|
|
78 |
1.6 |
0.7 |
2.3 |
4.0 |
5.6 |
5.6 |
5.6 |
|
|
|
|
|
|
150 |
428 |
0.42 |
|
|
0.14 |
0.63 |
1.2 |
1.7 |
2.2 |
2.7 |
3.2 |
3.5 |
— |
— |
|
|
0.14 |
0.63 |
1.2 |
1.7 |
2.2 |
2.7 |
3.2 |
3.5 |
— |
||
— |
|
|
0.14 |
0.63 |
1.2 |
1.7 |
2.2 |
— |
— |
— |
— |
||
171 |
1.1 |
|
|
0.42 |
1.5 |
2.7 |
3.7 |
4.8 |
5.6 |
— |
— |
— |
|
— |
|
|
0.42 |
1.5 |
2.7 |
3.7 |
4.8 |
5.6 |
— |
— |
— |
||
— |
|
|
0.42 |
1.5 |
2.7 |
3.7 |
— |
— |
— |
— |
— |
||
200 |
726 |
0.14 |
|
|
|
0.28 |
0.52 |
0.77 |
1.1 |
1.3 |
1.5 |
1.8 |
2.1 |
— |
|
|
|
0.28 |
0.52 |
0.77 |
1.1 |
1.3 |
— |
— |
— |
||
— |
|
|
|
0.28 |
0.52 |
0.63 |
— |
— |
— |
— |
— |
||
436 |
0.28 |
|
|
|
0.46 |
0.84 |
1.2 |
1.6 |
2.0 |
2.4 |
2.8 |
3.2 |
|
— |
|
|
|
0.46 |
0.84 |
1.2 |
1.6 |
2.0 |
— |
— |
— |
||
— |
|
|
|
0.46 |
0.84 |
0.96 |
— |
— |
— |
— |
— |
||
290 |
0.49 |
|
|
|
0.77 |
1.4 |
2.0 |
2.6 |
3.2 |
3.8 |
4.4 |
4.9 |
|
— |
|
|
|
0.77 |
1.4 |
2.0 |
2.6 |
3.2 |
— |
— |
— |
||
— |
|
|
|
0.77 |
1.4 |
1.5 |
— |
— |
— |
— |
— |
五、外形尺寸及重量Dimensions and weight
閥體口徑
(mm) |
A |
B |
C |
D |
E |
F |
G |
H |
J |
K |
L |
重量(kg) |
無法蘭 Not blue |
無法蘭 Not blue |
|||||||||||
25 |
102 |
173 |
297 |
208 |
163 |
140 |
110 |
67 |
206 |
38 |
137 |
12 |
40 |
114 |
175 |
300 |
211 |
163 |
140 |
110 |
62 |
234 |
51 |
165 |
14 |
50 |
124 |
175 |
300 |
211 |
163 |
140 |
110 |
62 |
239 |
66 |
170 |
16 |
80 |
165 |
262 |
434 |
229 |
163 |
175 |
118 |
97 |
333 |
84 |
244 |
35 |
100 |
194 |
264 |
437 |
229 |
163 |
175 |
118 |
106.5 |
356 |
109 |
267 |
48 |
150 |
229 |
330 |
533 |
302 |
254 |
128 |
197 |
127 |
432 |
147 |
323 |
86 |
200 |
243 |
333 |
536 |
305 |
254 |
128 |
197 |
147 |
470 |
203 |
361 |
127 |
250 |
297 |
335 |
538 |
310 |
254 |
128 |
197 |
167 |
574 |
251 |
465 |
156 |
300 |
338 |
338 |
541 |
312 |
254 |
128 |
197 |
184 |
610 |
277 |
500 |
184 |
六、可配附件Available Accessories
根據(jù)工藝要求可配電氣轉(zhuǎn)換器(或電-氣閥門定位器)、空氣過濾減壓器、保位閥、行程開關(guān)、電磁閥等。